Petri Dish: Precision Mold Solution for 1000+ Honeycomb Holes with Ultra-Thin Walls
Customer Demands
The product is made of PC (polycarbonate), with dimensions of D92×17mm and has a mirror-finish appearance.
Over,1000 honeycomb cells with 0.3mm wall thickness at cell apexes, demanding sub-micron machining precision.
Solution
Design Challenges Ultra-thin Wall Thickness: The wall thickness of more than 1,000 honeycomb cells is only 0.3mm, posing significant challenges in machining and molding.
The product has a requirement for a mirror-finish appearance, so the surface finish needs to be ensured. Innovative Design
Mold Flow Simulation Analysis: Optimize the gate position...
Precision Machining (within an accuracy of 0.005mm):
--Use precision CNC equipment for electrode machining.
--Quality Assurance: Inspect electrodes with high-precision 3D scanners to validate dimensional accuracy.
--Use a precision spark machine for mirror sparking to meet the precision requirements of the mold. Injection Molding Process: Use fully electric injection molding machines,to ensure high-quality product molding.
Customer Value
XuanSheng has perfectly solved the processing challenges of over 1,000 honeycomb cells through mold flow simulation analysis and precision machining, providing customers with high - quality and high - precision product solutions.
Application Scenarios
In Vitro Diagnostics (IVD): Precision liquid-handling components for diagnostic devices, enabling accurate fluid control.
Life Sciences: Applicable to laboratory consumables, such as micropipettes, reagent tubes, etc. Medical Equipment: Precision liquid transmission components used in medical equipment ensuring long-term functional integrity.
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