Medical Device Housing: Precision Mold Solution for 58 Embedded Copper Nuts
Customer Demands
The product is made of ABS fireproof grade material, with dimensions Of 267×332×90mm and a fine-textured surface.
The product requires the embedding of 58 copper nuts, ensuring precise positioning and a flawless appearance.
Solution
Design Challenges:
It is necessary to embed 58 copper nuts and ensure precise positioning and secure placement of each brass nut.
Given that the product has relatively large dimensions, it is essential to ensure filling balance and flatness to avoid surface defects (e.g., flow lines).
Innovative Design:
Molding simulation analysis: Conduct meticulous molding simulation analysis prior to mold manufacturing to determine the optimal gate location, ensuring filling balance and flatness.
Precision Fixtures: Fabricate special fixtures for placing copper nuts to ensure the precise positioning of 58 copper nuts, shorten the placement time and improve production efficiency.
Mold Manufacturing: Implement high-precision mold design to ensure the precise positioning of copper nuts and the appearance quality of the product.
Customer Value
XuanSheng has perfectly solved the difficult problem of embedding 58 copper nuts through mold flow analysis and the design of precision fixtures.
Application Scenarios
Medical Device Enclosures: These are used as the enclosures for various medical devices, ensuring structural strength and appearance quality.
Diagnostic Equipment: Housing for IVD devices optimized to improve user experience during operation. Surgical Instruments: Used as the enclosures for surgical equipment, ensuring safety and functionality.
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